How to Repair Hydraulic Gear Pump: Complete Step-by-Step Guide
Learn how to diagnose & repair hydraulic gear pumps fast. Step-by-step guide covers symptoms, root causes & re…
| Item | Details |
|---|---|
| Type | Single external gear pump |
| Series | HGP-1A |
| Construction | Aluminum alloy housing |
| Displacement | 1, 2, 3, 4, 5, 6 and 7.8 cc/rev; see specification table |
| Rotation | CW (R) or CCW (L), viewed from the shaft end; specify when ordering |
| Options | Shaft, mounting flange and port configuration |
| Application | Compact hydraulic power units and matched auxiliary hydraulic circuits |
The HGP-1A hydraulic gear pump is a compact single-section external gear pump with an aluminum alloy housing. Olive Branch Hydraulics supplies HGP-1A configurations for small hydraulic power units and auxiliary circuits where flow demand, pressure, drive speed and installation dimensions match the selected pump.
When sourcing an HGP-1A gear pump or a replacement small hydraulic oil pump, send the full existing model code, nameplate photo, rotation direction and installation drawing. The HGP-1A series name alone does not establish interchangeability. Quotations can specify the displacement, shaft, mounting flange and inlet/outlet connections required for your project.
The values below are selection references transcribed from the supplied HGP-1A performance sheet. They are not test results or universal ratings for all manufacturers using the HGP-1A name. Obtain the confirmed specification for the ordered pump. Peak pressure is not a continuous working pressure, and maximum pressure and maximum speed must not be assumed to be simultaneous operating conditions.
| Parameter | Specification | Notes |
|---|---|---|
| Pump type | Single-section external gear pump | Hydraulic oil pump |
| Housing | Aluminum alloy | As shown in the supplied documentation |
| Published displacement options | 1, 2, 3, 4, 5, 6, 7.8 cc/rev | Additional sizes require availability and specification confirmation |
| Rated speed reference | 1500 rpm | From the supplied performance sheet; confirm the ordered configuration |
| Rated pressure reference | 18 MPa (180 bar) for F1–F5; 16 MPa (160 bar) for F6/F8 | Model-specific supplied-sheet values |
| Peak pressure reference | 21 MPa (210 bar) for F1–F5; 18 MPa (180 bar) for F6/F8 | Momentary peak; duty limits require confirmation |
| Rotation | R: CW / L: CCW | Viewed from the shaft end |
| Shaft shown | 12 mm keyed shaft; 4 mm key width | Shown drawing only; not a guarantee for all variants |
| Mounting shown | 2-bolt: 82.5 mm hole spacing and 50.8 mm pilot; 4-bolt: 64 × 64 mm pattern and 30 mm pilot | Verify tolerances and flange version against the actual pump drawing |
| Port reference | PT 3/8 in inlet/outlet on F1–F6; F8 inlet PT 1/2 in and outlet PT 3/8 in | From supplied performance sheet; thread and sealing must be confirmed |
| Efficiency | Confirm against the ordered pump test data | No unsupported numerical efficiency guarantee |
| Oil, viscosity and temperature | Confirm with the selected pump specification | Seal material and operating conditions must be specified |
These are series/model references, not verified equipment-maker OEM material numbers. A complete order reference also requires rotation, shaft, flange and ports. The theoretical flow is calculated at 1500 rpm as displacement × speed ÷ 1000; delivered flow depends on operating conditions and volumetric efficiency.
| Model reference | Displacement (cc/rev) | Theoretical flow at 1500 rpm (L/min) | Maximum speed reference (rpm) | Minimum speed reference (rpm) |
|---|---|---|---|---|
| HGP-1A-F1 | 1 | 1.50 | 4500 | 1000 |
| HGP-1A-F2 | 2 | 3.00 | 4500 | 600 |
| HGP-1A-F3 | 3 | 4.50 | 4500 | 600 |
| HGP-1A-F4 | 4 | 6.00 | 4000 | 600 |
| HGP-1A-F5 | 5 | 7.50 | 3200 | 600 |
| HGP-1A-F6 | 6 | 9.00 | 3200 | 600 |
| HGP-1A-F8 | 7.8 | 11.70 | 3200 | 600 |
A and B refer to the supplied outline drawing. Dimensions are in mm and apply only to the illustrated configuration. Confirm the actual assembly length, shaft extension, pilot and hole spacing before ordering.
| Model reference | Dimension A (mm) | Dimension B (mm) |
|---|---|---|
| HGP-1A-F1 | 77 | 36.5 |
| HGP-1A-F2 | 80.5 | 40.25 |
| HGP-1A-F3 | 86 | 43 |
| HGP-1A-F4 | 88 | 44 |
| HGP-1A-F5 | 92 | 46 |
| HGP-1A-F6 | 96 | 48 |
| HGP-1A-F8 | 102 | 51 |
An HGP-1A compact hydraulic pump may be evaluated for the applications below. No specific tractor, forklift, loader or other vehicle model has been verified from the supplied information.
| Application | Potential circuit | Information required for selection |
|---|---|---|
| Compact hydraulic power units | Small cylinder and auxiliary circuits | Required flow, pressure, motor power and operating duty |
| Industrial machinery | Matched machine-tool, band-saw or automation hydraulic circuits | Existing pump code, flange/shaft dimensions, ports and hydraulic schematic |
| Material handling equipment | Auxiliary lifting or positioning circuits | Machine model, serial number, OEM pump number and installation drawing |
| Agricultural / construction equipment | Matched low-flow auxiliary circuits | Exact machine model, serial number and full pump identification; not a universal main-pump replacement |
Olive Branch Hydraulics supports hydraulic component sourcing with model identification, configuration comparison and project-specific quotations. Send your technical requirements so the supplied pump, drawings and agreed inspection requirements can be clearly recorded before production or shipment.
The supplied performance sheet lists 1, 2, 3, 4, 5, 6 and 7.8 cc/rev configurations. If you require 0.5, 0.8, 1.1, 1.6, 2.1, 2.6, 3.2, 4.3 or 5.8 cc/rev, request a confirmed model code and datasheet for that version before ordering. Similar HGP-1A names can be used with different ratings or coding conventions.
No. The supplied sheet lists lower speed limits for larger displacements and lower pressure references for F6 and F8. Use the specification for the exact ordered configuration and verify the permitted operating combination.
No verified equipment-maker cross-reference was supplied for these shortened codes. Use the pump model as a selection reference and provide the original OEM material number, machine serial number and full pump code for a replacement enquiry.
Fitment must be checked individually. Send the machine make, model and serial number together with the existing pump nameplate, OEM part number, mounting dimensions, shaft specification and ports. Application categories alone do not prove that a pump fits a particular vehicle.
Provide the full model or nameplate photo, displacement, quantity, rotation, shaft dimensions, flange pattern, port threads, required operating pressure and speed. Include a drawing or sample information if custom manufacture or replacement matching is required.
Looking for an HGP-1A aluminum gear pump, a mini hydraulic pump or a small hydraulic power unit pump? Contact Olive Branch Hydraulics with your model, installation drawing and operating requirements to request a configuration-specific quotation.
HGP-1A pumps are commonly listed for sale using the complete pump model as the part number. Published catalogue search references include HGP-1A-F3R-2B, HGP-1A-F4R, HGP-1A-F5R, HGP-1A-F6R and HGP-1A-F8R-X-2B. Quote the full code when asking for an HGP-1A replacement hydraulic gear pump; displacement alone does not identify the mounting, shaft and port configuration.
These alphanumeric references are pump ordering / catalogue codes. No separate equipment-maker numeric material number was located for the photographed pump. Supply the existing code and installation dimensions for matching.
The HGP-1A hydraulic gear pump is a compact single-section external gear pump with an aluminum alloy housing. Olive Branch Hydraulics supplies HGP-1A configurations for small hydraulic power units and auxiliary circuits where flow demand, pressure, drive speed and installation dimensions match the selected pump.
When sourcing an HGP-1A gear pump or a replacement small hydraulic oil pump, send the full existing model code, nameplate photo, rotation direction and installation drawing. The HGP-1A series name alone does not establish interchangeability. Quotations can specify the displacement, shaft, mounting flange and inlet/outlet connections required for your project.
The values below are selection references transcribed from the supplied HGP-1A performance sheet. They are not test results or universal ratings for all manufacturers using the HGP-1A name. Obtain the confirmed specification for the ordered pump. Peak pressure is not a continuous working pressure, and maximum pressure and maximum speed must not be assumed to be simultaneous operating conditions.
| Parameter | Specification | Notes |
|---|---|---|
| Pump type | Single-section external gear pump | Hydraulic oil pump |
| Housing | Aluminum alloy | As shown in the supplied documentation |
| Published displacement options | 1, 2, 3, 4, 5, 6, 7.8 cc/rev | Additional sizes require availability and specification confirmation |
| Rated speed reference | 1500 rpm | From the supplied performance sheet; confirm the ordered configuration |
| Rated pressure reference | 18 MPa (180 bar) for F1–F5; 16 MPa (160 bar) for F6/F8 | Model-specific supplied-sheet values |
| Peak pressure reference | 21 MPa (210 bar) for F1–F5; 18 MPa (180 bar) for F6/F8 | Momentary peak; duty limits require confirmation |
| Rotation | R: CW / L: CCW | Viewed from the shaft end |
| Shaft shown | 12 mm keyed shaft; 4 mm key width | Shown drawing only; not a guarantee for all variants |
| Mounting shown | 2-bolt: 82.5 mm hole spacing and 50.8 mm pilot; 4-bolt: 64 × 64 mm pattern and 30 mm pilot | Verify tolerances and flange version against the actual pump drawing |
| Port reference | PT 3/8 in inlet/outlet on F1–F6; F8 inlet PT 1/2 in and outlet PT 3/8 in | From supplied performance sheet; thread and sealing must be confirmed |
| Efficiency | Confirm against the ordered pump test data | No unsupported numerical efficiency guarantee |
| Oil, viscosity and temperature | Confirm with the selected pump specification | Seal material and operating conditions must be specified |
These are series/model references, not verified equipment-maker OEM material numbers. A complete order reference also requires rotation, shaft, flange and ports. The theoretical flow is calculated at 1500 rpm as displacement × speed ÷ 1000; delivered flow depends on operating conditions and volumetric efficiency.
| Model reference | Displacement (cc/rev) | Theoretical flow at 1500 rpm (L/min) | Maximum speed reference (rpm) | Minimum speed reference (rpm) |
|---|---|---|---|---|
| HGP-1A-F1 | 1 | 1.50 | 4500 | 1000 |
| HGP-1A-F2 | 2 | 3.00 | 4500 | 600 |
| HGP-1A-F3 | 3 | 4.50 | 4500 | 600 |
| HGP-1A-F4 | 4 | 6.00 | 4000 | 600 |
| HGP-1A-F5 | 5 | 7.50 | 3200 | 600 |
| HGP-1A-F6 | 6 | 9.00 | 3200 | 600 |
| HGP-1A-F8 | 7.8 | 11.70 | 3200 | 600 |
A and B refer to the supplied outline drawing. Dimensions are in mm and apply only to the illustrated configuration. Confirm the actual assembly length, shaft extension, pilot and hole spacing before ordering.
| Model reference | Dimension A (mm) | Dimension B (mm) |
|---|---|---|
| HGP-1A-F1 | 77 | 36.5 |
| HGP-1A-F2 | 80.5 | 40.25 |
| HGP-1A-F3 | 86 | 43 |
| HGP-1A-F4 | 88 | 44 |
| HGP-1A-F5 | 92 | 46 |
| HGP-1A-F6 | 96 | 48 |
| HGP-1A-F8 | 102 | 51 |
An HGP-1A compact hydraulic pump may be evaluated for the applications below. No specific tractor, forklift, loader or other vehicle model has been verified from the supplied information.
| Application | Potential circuit | Information required for selection |
|---|---|---|
| Compact hydraulic power units | Small cylinder and auxiliary circuits | Required flow, pressure, motor power and operating duty |
| Industrial machinery | Matched machine-tool, band-saw or automation hydraulic circuits | Existing pump code, flange/shaft dimensions, ports and hydraulic schematic |
| Material handling equipment | Auxiliary lifting or positioning circuits | Machine model, serial number, OEM pump number and installation drawing |
| Agricultural / construction equipment | Matched low-flow auxiliary circuits | Exact machine model, serial number and full pump identification; not a universal main-pump replacement |
Olive Branch Hydraulics supports hydraulic component sourcing with model identification, configuration comparison and project-specific quotations. Send your technical requirements so the supplied pump, drawings and agreed inspection requirements can be clearly recorded before production or shipment.
The supplied performance sheet lists 1, 2, 3, 4, 5, 6 and 7.8 cc/rev configurations. If you require 0.5, 0.8, 1.1, 1.6, 2.1, 2.6, 3.2, 4.3 or 5.8 cc/rev, request a confirmed model code and datasheet for that version before ordering. Similar HGP-1A names can be used with different ratings or coding conventions.
No. The supplied sheet lists lower speed limits for larger displacements and lower pressure references for F6 and F8. Use the specification for the exact ordered configuration and verify the permitted operating combination.
No verified equipment-maker cross-reference was supplied for these shortened codes. Use the pump model as a selection reference and provide the original OEM material number, machine serial number and full pump code for a replacement enquiry.
Fitment must be checked individually. Send the machine make, model and serial number together with the existing pump nameplate, OEM part number, mounting dimensions, shaft specification and ports. Application categories alone do not prove that a pump fits a particular vehicle.
Provide the full model or nameplate photo, displacement, quantity, rotation, shaft dimensions, flange pattern, port threads, required operating pressure and speed. Include a drawing or sample information if custom manufacture or replacement matching is required.
Looking for an HGP-1A aluminum gear pump, a mini hydraulic pump or a small hydraulic power unit pump? Contact Olive Branch Hydraulics with your model, installation drawing and operating requirements to request a configuration-specific quotation.
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